Why Aluminum Is A Tricky Material for Dent Repair?

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In the auto industry, aluminum is a popular material for car body construction. It’s lightweight and durable – which makes it perfect for fuel efficiency! Many luxury brands now choose this lightweight material exclusively for their products, such as Audi, Range Rover, and more.

With the cost of aluminum being more expensive than steel, most cars and SUVs with this type of material are manufactured by high-end brands. Mainstream makes and models sometimes use aluminum for part of their vehicles.

Though aluminum has many benefits, it is also more difficult and time-consuming to fix than other materials. In this article, we’ll find out what makes aluminum dent repair a tricky task.

Jump to:

Different types of aluminum used in cars

Aluminum dent repair – Not complicated, but different

Aluminum doesn’t have “metal memory”

Aluminum gets stiffer when worked on

Should we replace a panel?

Different types of aluminum used in cars

There are many types of aluminum being used in the auto industry.

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The 1000 series is made up of pure aluminum, while the 2000 and 3000 have a small amount (less than 0.1%) of copper or manganese based alloys. 

4000 has silicon in its composition to give it more strength for molding compared with other grades – the most popular industry standard being 4043 and 5356, which provide very good performance.

6000 and 7000 contain silicon or ZINC and can be heat treated.

It’s crucial for your auto repair shop to understand what material your car’s panels are made of, so they know how to treat it and what tools to use.

Aluminum dent repair – Not complicated, but different

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Aluminum repair itself isn’t necessarily complicated, but it requires special tools, equipment and training.

We always use separate sets of tools for aluminum because traditional car repair tools may contain steel shavings which can cause corrosion when the two metals come into contact and be exposed to water – a chemical reaction known as galvanic corrosion.

Galganites Corrosion occurs most commonly on vehicle parts such as bodies or frames made from alloys containing zinc instead of iron.

It goes without saying that if you want to do any kind of aluminum frame repair, it’s not a DIY project. Every part requires professional service and tools!

Aluminum doesn’t have “metal memory”

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In our line of work, dealing with dents/dings and hail damage on cars, we are the experts of dent repair.

Aluminum panels are more durable than steel so when something (like a hailstone) hits it, the impact affects only that specific area instead of spreading through-out. 

The difference between steel and aluminum for paintless dent repair is like night and day. 

When steel panels have dents, we can fix them by applying pressures behind to massage out the dents because steel has “metal memory” and wants to spring back.

When an aluminum panel is dented, it will not remember its previous shape. We have to reshape the panel, which makes the repair difficult and requires special skill to fix without damaging nearby areas.

Aluminum gets stiffer when worked on

When aluminum gets worked, it becomes harder and stiffer – this is called work hardening. This means that in one area you can only straighten or pull so much before the metal starts to resist further instead of bending easily as before.

The more damage an aluminum panel has, the harder it gets, and the more difficult it is to work on.

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That’s why we may need to apply heat to an aluminum panel before it can be smoothed.

Any time when you apply heat, it’s always tricky. For example, if the panel contains adhesive, we never apply heat as it could create more damage.

Remember what we said at the beginning about the different types of aluminum? The allowable heat range for dent repair is different depending on the actual material.

Additionally, when working with aluminum, it is important to keep in mind that the metal can conduct heat quickly. 

This means you must plan your repairs carefully and do them quickly but gently so as not damage any other parts of this sensitive material – or yourself for that matter!

How do experts repair aluminum panels?

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It is important to have the right tools for aluminum dent repair and it’s best not to use them on anything else – cross contamination and galvanic corrosion cost further damage as described above.

A specialty auto repair shop should store these away from other items so they don’t get mixed up from tools for steel panel repairs.

When approaching an aluminum panel, we always try going around the most dented area – to work our way in since it’s never worth trying straight scrapes because they could create more damage than necessary.

Unless we’re dealing with body line edges – in this case, we work on direct damage right away to avoid work hardening issues.

If the dent is big, depending on the depth, we may need to reduce the size of a dent by heating it up. 

Heating will relieve stress on your vehicle, raise low areas and make overall corrections less invasive than if no treatment was applied at all.

The difficulty is to make sure not to heat it up too much as paint may start bubbling or peel away from its surface due high temperatures (this includes clear coat). To avoid any mistakes, always refer to the original manufacturers for the series of aluminum you are working with.

Then we start the pulling process while the panel is still hot.

When it comes to aluminum dent repair, there is no shortcut we can take.

Should we replace a panel?

With steel panels, we can repair hundreds of dents and still end up cheaper than repairing the entire panel.

Aluminum on the other hand, does not have the same capabilities as steel.

So if your car’s damage is too extensive for repair on an individual panel then replacement may be necessary. Because repairs could lead to other complications down the line.

The size and location of the dents are crucial factors when deciding whether to repair or replace.

If we come to the conclusion that replacement is a better option than repairing the original panel, we will be transparent with you about the reasons and options. 

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One last thing, as car enthusiasts ourselves, we always try to get your insurance to pay for OEM parts so that your cars maintain the best value for the repair/replacement it goes through.

How can we help?

If you need dent repair in Denver, Colorado (or other part of Colorado) and Austin Texas, give us a call at (720) 439-9533  or fill out the contact form, to get your car fixed right, the first time!

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image of an adjuster inspecting hail damage on a car.

How Long to Claim Hail Damage on Car: Tips for a Faster Insurance Claim Process

Hailstorms can strike unexpectedly, causing significant damage to vehicles and leading to costly repairs and complex insurance claims. According to the Insurance Information Institute, hail causes billions of dollars in damage annually. That’s why navigating the insurance claim process efficiently is crucial for every car owner.  This guide provides essential tips and insights to expedite your claim, ensuring quicker repairs and financial relief. By following proven strategies and timely actions, you can streamline your insurance claim process, minimizing stress and inconvenience. Jump Here: How Long to Claim Hail Damage on Car #1 Document Damage Immediately #2 Review Your Insurance Policy #3 Contact Your Insurance Company #4 Get Repair Estimates #5 Meet the Adjuster #6 Finalize the Claim Frequently Asked Questions   How Long to Claim Hail Damage on Car Insurance companies usually require you to file hail damage claims within 30 days to a year, depending on the insurer and policy. To avoid complications and ensure you meet all deadlines, file your claim as soon as possible. If your car has been damaged by hail, you obviously want to have it fixed quickly. Coordinating with insurance companies could be a little complicated, so you should file your claim immediately.  Prompt filing helps prevent the insurer from questioning the cause of the damage. Delays can lead to doubts about when and how the damage occurred, which can complicate the claim process.  To your advantage, timely action can prevent the claim from being denied due to late reporting. This ensures a smoother and more straightforward claim process, allowing you to get your car repaired without unnecessary delays.   6 Tips for a Faster Insurance Claim Process #1 Document Damage Immediately As soon as it’s safe, use a camera or smartphone to capture clear, detailed photos and videos of all hail damage from multiple angles to ensure no damage is overlooked. Proper documentation is crucial for supporting your insurance claim. It provides clear evidence of the damage, prevents disputes with your insurer, and can streamline the claims process, increasing the likelihood of a favorable outcome. #2 Review Your Insurance Policy Before filing a claim for hail damage, review your car insurance policy to understand covered damages and your deductible. Knowing what your policy covers and your financial responsibilities helps streamline the claims process and prevents surprises. Contact your auto insurance agent for any clarifications needed to proceed confidently with your claim. #3 Contact Your Insurance Company After experiencing hail damage, promptly call your insurance company to report it. Provide comprehensive details, including the date when the hailstorm occurred and a thorough description of the damage sustained.  Following the insurer’s instructions, submit any necessary photos and documentation to support your claim. Ensure all required information is promptly communicated and documented. #4 Get Repair Estimates To ensure you make informed decisions, get multiple quotes from licensed repair shops or contractors. Each quote should provide a detailed breakdown of repair costs to help you compare prices and understand the expenses involved.  Additionally, take immediate steps to prevent further damage, such as covering broken windows temporarily. These actions protect your property and simplify the insurance claims process. #5 Meet the Adjuster To initiate the insurance claims process for hail damage, start by scheduling an appointment with the insurance adjuster to conduct a thorough inspection of the damage. It’s essential to be present during the assessment to accurately point out all areas affected. Provide complete documentation, including photos, videos, and detailed repair estimates, to support your claim. #6 Finalize the Claim When you get a settlement offer for hail damage, review it carefully. Examine the details to ensure that the offer includes coverage for all necessary repairs and aligns with the estimates you’ve gathered from repair shops or contractors.  If you find discrepancies or believe the offer is insufficient, be prepared to negotiate with your insurer. Seeking assistance from a professional, such as a public adjuster or legal advisor, can also be beneficial in navigating the negotiation process and securing a fair settlement. Conclusion Understanding the timelines and requirements for claiming hail damage on your car is crucial for expediting the insurance claim process. By following the tips that were discussed, your insurance claim experience might be a little bit better. But here’s another insider tip: there are auto repair shops out there that offer insurance claim assistance, such as StormWise Auto Hail Repair and Collision Repair. Our team handles everything from paperwork to processing, ensuring a hassle-free experience for you while your car is being restored. Contact us today so we can guide you through the process. Frequently Asked Questions What if I need temporary repairs before the adjuster’s inspection? If you need to make temporary repairs to prevent further damage, document everything thoroughly with photos and keep all receipts. Your insurance company should reimburse you for these temporary fixes, but it’s essential to have proof. Can I negotiate the repair cost with the adjuster? Yes, you can negotiate the repair cost with the adjuster. Provide estimates from reputable repair shops and any supporting documentation to justify the costs. What happens if another hail storm damages my vehicle before repairs can be made? If another hail storm damages your vehicle before repairs are made, document the new damage separately. Inform your insurance provider immediately and provide evidence to differentiate between the two incidents. What happens if my hail damage claim is denied? If your hail damage claim is denied, review the denial letter for the reasons. You can appeal the decision, provide additional evidence, or seek assistance from a professional, such as a public adjuster. Does my insurance company cover sales tax on a totaled car due to hail? Insurance policies vary, but many companies do cover sales tax on a totaled car. Review your policy or contact your insurance agent to confirm whether sales tax is included in your coverage.

technician actively working on a car with hail damage

How Big Does Hail Have to Be to Damage Your Car: Does Size Matter?

Hailstorms can be unpredictable and devastating, especially when it comes to your car. It can cause damage that ranges from minor cosmetic issues to severe structural problems.  Understanding how hail size correlates with the severity of damage can help you prepare and protect your vehicle. In this blog, we’ll explore how different hail sizes impact your car and what steps you should take if your car suffered hail damage. Jump Here: Pea-sized (0.25 inches) Marble-sized (0.5 inches) Quarter-sized (1 inch) Golf ball-sized (1.75 inches) Baseball-sized (2.75 inches) & Larger hail (3+ inches) What to Do After Hail Damage Pea-sized (0.25 inches) Pea-sized hail is small, but it can still cause minor cosmetic damage under certain conditions. While it might not pose a severe threat to the overall structure of your car, softer parts like plastic trim can be affected. Here’s what to watch out for: Discoloration: The impact of pea-sized hailstones can lead to slight discoloration on the car’s surface. Slight Dings: In some cases, you might notice minor dings or indentations, particularly on the softer plastic areas of your vehicle. Marble-sized (0.5 inches) When hail reaches the size of marbles, it has the potential to cause minor dents and dings. These dents are usually shallow and may not break the paint but can affect your car’s aesthetic appeal. Minor Dents and Dings: Aluminum body panels, such as hoods and trunks, are particularly susceptible. You may find shallow indentations that affect the appearance but are unlikely to break the paint. Quarter-sized (1 inch) Hailstones of this size can cause more substantial harm to your vehicle and often require professional repairs Dents in Softer Metals: Softer metal areas can get dented more easily. Cracked Windshields: The force of quarter-sized hail can crack windshields, especially if struck at an angle. Golf ball-sized (1.75 inches) Golf ball-sized hailstones can cause significant damage to multiple parts of your vehicle. The impact is more pronounced and requires immediate attention. Significant Dents: Roofs, hoods, and trunks can suffer major dents. Shattered Windshields: Windshields are almost certainly shattered, and cracks can spread easily. Baseball-sized (2.75 inches) & Larger hail (3+ inches) When hailstones reach the size of baseballs or larger, the damage is often catastrophic. The severity of the damage often makes repairs impractical, leading to the possibility of totaling the car. Common damage include: Major Dents: The entire vehicle body, including the roof, hoods, and trunks, can be severely dented. Shattered Windshields and Windows: Windshields and windows are likely to shatter completely. Damaged Tires and Caved-in Roofs: The impact can even damage tires and cave in roofs, making body repairs impractical due to the extent of the damage. Total Vehicle Loss: In extreme cases, severe hail damage may result in the vehicle being considered a total loss by insurance companies. What to Do After Hail Damage Experiencing hail damage can be extremely stressful, but taking the right steps immediately after the incident can help mitigate further damage and ease the repair process. Here are a few tips on what to do after your car has been damaged by hail: Document the Damage: Take photos from various angles to capture the extent of the damage. This documentation will be essential when filing insurance claims and getting repair estimates. Contact Your Insurance: Notify your insurance company immediately. Provide them with the documentation you have collected and follow their instructions for filing a claim. Get Repair Estimates: Obtain estimates from reputable auto body shops to understand the repair costs and process. Make sure to get multiple quotes to ensure you are getting a fair price. Choose a Reputable Repair Service: Consider professionals like StormWise who specialize in hail damage repairs to ensure quality service. Look for reviews and ask for recommendations to find a trusted provider. Conclusion Knowing the correlation between hail size and damage severity helps you take timely and appropriate measures to protect your vehicle. From minor cosmetic issues with pea-sized hail to catastrophic damage from baseball-sized hail, being aware of the potential impact is essential. If hail damage occurs, promptly documenting the damage and contacting your insurance can help ensure your vehicle gets the necessary repairs. If your car has suffered hail damage, contact StormWise Auto Hail Repair and Collision Repair for professional repair services. Our expert team can restore your hail-damaged vehicle to its pre-damage condition, regardless of the severity of the hail impact. Stay prepared, stay protected, and remember that size does matter when it comes to hail and your car.

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